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SELF-SUPPORTING WAREHOUSE

Integrated storage system where the racking forms the structure of the warehouse. Surface optimization, cost savings, and quick execution.

High-rise warehouse: great height and maximum storage capacity

The main structural component of a high-rise warehouse is the racking itself. It not only supports the weight of the stored goods but also the side and roof panels, and is resistant to external forces such as wind. As a result, civil works are minimal, which accelerates assembly and reduces costs compared to traditional construction systems.

Self-supporting warehouses make maximum use of available space and can reach heights of up to 45 meters. They stand out for their great versatility, as they can be designed with different storage solutions: from conventional or compact racking to fully automated systems. Mecalux guides the customer throughout the entire project, from preliminary calculations and design phase to the commissioning of the warehouse.

ADVANTAGES OF SELF-SUPPORTING WAREHOUSES

Fast and easy construction: the construction time of a high-rise warehouse is shorter than that of a traditional warehouse; additionally, the civil works required are minimal.
Cost savings: the investment is also lower compared to traditional warehouses.
High-rise storage: warehouses can be built up to 45 meters high, as the height of the high-rise racking is only limited by regulations and the reach of the transport equipment used.
Maximum surface utilization: the warehouse is designed simultaneously with the racking, using only the required space, without intermediate aisles.
Versatile: high-rise warehouses can be equipped with the storage solution that best suits each need, from conventional or compact racking for forklifts to fully automated storage systems.
Low-temperature storage: these self-supporting warehouses are also suitable for refrigerated and frozen storage of goods.
Strong and safe: self-supporting warehouses are very robust and resistant to external forces such as wind, snow, and earthquakes.
Disassemblable: the structure consists of racking components that are assembled or screwed together. They can easily be disassembled, and many components can be reused.

“With the high-rise warehouse built by Mecalux, we can store up to 15,000 pallets on just 3,500 m², which is impossible in a traditional warehouse” — Pedro Montenegro, Logistics Manager, Spain Würth (Agoncillo, Spain)

TYPES OF SELF-SUPPORTING WAREHOUSES

The self-supporting storage system adapts to a wide range of needs and operational requirements

The high-rise warehouse can be designed for a wide variety of storage solutions. From conventional or compact racking to fully automated systems with robotic equipment for handling loads.

Automated self-supporting warehouses

Self-supporting warehouses equipped with automated storage solutions, such as warehouse cranes for pallets, make maximum use of available vertical space, as they can reach heights up to 45 meters.

Self-supporting warehouses for low temperatures

The self-supporting construction system is also used for the design and assembly of cold and freezer rooms for the storage of goods at low temperatures. These warehouses are compatible with manual or automated storage solutions.

Manual self-supporting warehouses

High-rise warehouses operated by forklifts. The racking can be conventional (single or double deep) or compact (drive-in racks, push-back, dynamic or Pallet Shuttle system). The height is determined by the reach of the forklifts used.

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See also

AUTOMATIC TRILATERAL WAREHOUSE CRANES

BIG BOX RACK M7

PALLET RACKS

PALLET ROLLER CONVEYOR

Drive-in Racking

ELECTRIC MONORAIL SYSTEM (EMS)

FAQ

Question - answer

What is a self-supporting warehouse?

The definition of a self-supporting or high-rise warehouse is simple: it is a building in which racking is the main structural component of the building system. In high-rise warehouses, the racks bear the loads generated by the stored goods, the transport equipment, their own weight and the weight of the roof and facade, and the action of external influences, such as the force of wind and load on the roof from snow.

When is it convenient to build a self-supporting warehouse?

A high-rise warehouse is the perfect solution for quick construction and is less expensive than traditional systems. It is also an ideal alternative to make the best use of available space, regardless of the height of the building. A self-supporting warehouse is also ideal for cold storage or freezer rooms. Mecalux has extensive experience in the design, manufacture and assembly of high-rise warehouses for a wide range of industries, from the automotive, pharmaceutical and petrochemical industries to food, metallurgy and ceramics.

Are civil works needed?

The civil works required to assemble a self-supporting warehouse are minimal. This is limited to laying a concrete slab on which the structure rests and, if necessary, a waterproof wall around it.

What are the advantages and disadvantages of high-rise warehouses?

Self-supporting warehouses have many advantages, but two really stand out: faster construction time and lower initial investment compared to traditional forms of construction. Since the self-supporting racks themselves are the main structural component of the high-rise warehouse, only minimal civil works need to be done, which translates into significant cost savings and faster assembly and commissioning. But precisely because of its structural nature, the changes applicable to the storage system used are limited. Moreover, it is an easily dismantled structure where most of the components can be reused.

What type of racking can be used in a self-supporting warehouse?

Self-supporting warehouses can be designed to accommodate a wide variety of storage systems. From conventional racking or compact racking with forklifts to automated storage solutions, such as pallet warehouse cranes or the automatic Pallet Shuttle, which fully automate the loading and unloading of racking.

What type of enclosures can be used in a high-rise warehouse?

Mecalux's self-supporting warehouses are compatible with any type of enclosure available on the market: this is then included in the design phase and preliminary calculations.

How high can self-supporting warehouses get?

The height of a self-supporting warehouse is determined only by the applicable regulations and the range of transport equipment used. In an automated high-bay warehouse, for example, it is possible to install racking with a height of up to 45 m.

Are self-supporting warehouses suitable for storing goods at low temperatures?

Yes, a high-rise warehouse can also be used for the design and assembly of cold rooms and freezer rooms for the storage of goods. Thus, it is the perfect solution for low-temperature warehouses because the building only occupies the space needed for racking, which promotes maximum efficiency in energy consumption and results in significant cost savings.

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